AnalogX2

Introduction

AnalogX is a compact 4 channel Analog to CAN I/O expander, specially designed for the harsh automotive electrical environment.

(AnalogX2 image)

AnalogX provides 4 buffered and protected 0-5v sensor inputs and can broadcast the sensor values between 1 and 255Hz. It also provides a 0.5A 5v reference for powering sensors.

Parts in the Kit

In the kit you will receive:

• AnalogX2 module

Cabling is available separately.

Harness / Cabling

Plug and play harness

AnalogX is designed for plug and play connection into Autosport Labs CAN bus networks and sensors. Refer to the part numbers below to create your own sensor configuration.

SKU	Description
ASL_4X_SENSOR_SPLITTER	4X sensor expander
ASL_M8_SENSOR_EXTENSION_1M ASL_M8_SENSOR_EXTENSION_2M ASL_M8_SENSOR_EXTENSION_3M ASL_M8_SENSOR_EXTENSION_4M	Single channel sensor extension cable
ASL_LINEAR_TEMP_M8	Linear temperature sensor
ASL_10_BAR_DELPHI3_M8	10 bar (150 PSI) pressure sensor
ASL_150_BAR_DELPHI3_M8	150 bar (2175 PSI) pressure sensor
ASL_M8_SENSOR_PIGTAIL_2M	Single sensor pigtail for custom sensor connection, 2 Meters

Bare pigtails

Refer to the table for bare pigtails:

SKU	Description
ASL_DEVICE_CAN_PIGTAIL_1M	CAN + power pigtail for connecting device, M8 4P male to bare wires, 1 meter
ASL_M8_QUAD_SENSOR_PIGTAIL_2M	M8 8P male to bare wire quad sensor pigtail, 1M, 24AWG

Compatible Sensors

AnalogX is compatible with any 0-5v voltage input; the voltage is broadcast over CAN bus with the value range of 0 - 5000mV.

Use the capabilities provided by the receiving data system to translate the raw voltage to a meaningful real-world value, such as pressure, temperature, distance, and so on.

RaceCapture / PodiumConnect systems

Setting up AnalogX in RaceCapture is easy: Go to Setup / CAN Channels and select the preset for AnalogX.

This will bring in the basic mapping with the default 0-5v scaling. From here, you can edit each channel to customize the formula to match your sensor's voltage scaling.

• Note - RaceCapture's CAN mapping features currently only supports sensors with a linear (straight-line) response. Sensors with a curved response, such as the Extended Range Temperature sensor is based on a thermistor design, and will not work with the built-in direct CAN mapping. We recommend using a temperature sensor with a linear response, such as the Texense Liquid Temperature Sensor or similar.

Setting CAN baud rate

The default baud rate for AnalogX is 1M. Ensure this matches the setting under Setup / CAN bus settings.

(set baud rate image)

Selecting the AnalogX preset

Select the starter CAN preset for AnalogX. This will bring in the basic 0-5v mapping, which you can then calibrate further using the CAN mapping conversion formula.

Calibrating Sensors attached to AnalogX

Navigate to Setup / CAN mapping, and edit the channel you wish to customize.

Select the channel

Touch the channel selection drop down and select the channel that matches your sensor.

• Note, it's recommended you use the preset name for your channels; if no channel exists that matches your sensor, you can customize the channel name, units, and min/max values directly

Sensor Conversion Formulas

AnalogX reports it's raw value from 0-5000mV. You can use the formula to scale and offset the raw value to a real-world value.

Linear Fluid Temperature Sensor

The Autosport Labs Linear Fluid Temperature (ASL_LINEAR_TEMP_M8) sensor has a 10mV/C scaling, with a 0.5V offset at 0C.

10 bar / 150 PSI pressure sensor

The Autosport Labs 10 bar pressure sensor (ASL_10_BAR_DELPHI3_M8) has the following calibration / range:

(0 - 10 bar / 150 PSI range)

• 0.5v 0 bar / = 0 PSI
• 4.5v = 10 bar / 150 PSI

The sensor has a 4000mV range between min and max values, with a 500mV offset.

Therefore,

The offset is calculated based on the 500mV offset of the sensor (500mv * 0.375 = 18.75)

for 0-150 PSI use the formula: RAW * 0.0375 - 18.75

• Note:: The 0.375 value was derived from the formua: 150 PSI / 4000mV = 0.0375 PSI/mV

150 Bar / 2175 PSI pressure sensor

The Autosport Labs 150 bar pressure sensor (ASL_150_BAR_DELPHI3_M8) has the following calibration / range:

(0 - 150 bar / 2175 PSI range)

• 0.5v = 0 bar / 0 PSI
• 4.5v = 150 bar / 2175 PSI

for 0-2175 PSI, use the formula: RAW * 0.5437 - 271.85

Texense Liquid Temperature Sensor

This sensor has a range of -50 to 150C and has a 22.5mV/C calibration.

0.25v = -50C 4.75v = 150C (200C sweep)

The sensor has a 4500mV range between -50C and 150C, with a 250mV offset.

Therefore, 200C / 4500mV = 0.04444 C/mV

The offset is calculated based on the 250mV offset of the sensor (250mV * 0.0444444 = 11.1111)

The offset is further adjusted by the starting range of the sensor (-50C)

Resulting formula: RAW * 0.04444 - 61.1111

• Note you can convert the resulting value to Fahrenheit by selecting the C -> F option in the Formula Conversions Tab.

Other sensors

Please refer to these manufacturer's user guide on how to map data using the provided AnalogX CAN protocol.

Troubleshooting

No CAN data

• Double check the CAN bus connections
• Verify the CAN baud rate is compatible with the AnalogX configuration (1M by default, 500K enabled with DIP switch)
• Verify your CAN bus termination is correct. (Not terminated by default, enabled with DIP switch)
• Simplify your CAN bus network: Try making AnalogX the only other CAN device on the network, just as a test.
• Check for short circuits / over-current on the 5v reference. If too much current is drawn from the 5v reference, AnalogX may shut down in self-protection mode.

Data is being received, but it is incorrect

Basic mapping test

Try simplifying the mapping to verify the correct data is transmitted.

• Go into the software for the receiving system, and set the CAN formula to multiply by 1 and add 0 and divide by 1 , and unsigned integer. and update the software settings.
  • This will cause the receiving system to display the raw millivolt (mV) value from AnalogX.
• Disconnect the sensors from AnalogX.
• For each AnalogX input perform the following test:
  • Connect the input to AnalogX's ground. Your receiving system should show very close to 0, which is 0 volts.
  • Connect the input to AnalogX's 5v reference. Your receiving system should show very close to 5000, which represents 5000mV.

• Note: The AnalogX inputs are very sensitive and high impedance to prevent affecting the readings of existing circuits. Therefore, if the inputs are disconnected, it will 'float' and may show random readings.

If you can confirm these readings, then perform the additional steps:

• For each AnalogX input, re-connect your sensor.
  • Measure the voltage right where it enters AnalogX.
  • Compare that with the reading on the receiving system. The value should be the voltage X 1000, translated to mV. Example: 2.5v measured should show 2500 on the receiving system.

If you can verify received millivolt value equals the measured voltage at the AnalogX input, then you know the correct value is being transmitted to the system, and you can focus on mapping the raw millivolt value to the real world temperature, pressure, or etc. Consult the sensor manufacturer and the system to determine the proper mapping of the sensor you are using.

Specifications

Feature	Description
Analog input voltage range	0 - 5v
DAC resolution	12 bit SAR
Sample output format	0 - 5000mV
Input impedance	Greater than 10 Meg Ohm
Input voltage protection	100v
Pullup resistor	Optional on-board 2.2K pullup resistor for each channel (jumper enabled)
Power input and connections	9 - 15volts, protected to 40v (intermittent)
Harness	26 gauge leads for power, ground, CAN and sensor inputs
Weight	6 grams
Dimensions	0.72" x 1.93" (18.3mm x 48.7mm)
CAN baud rate	500K and 1M, jumper configurable
Address Space	4 separate address spaces allows up to 4 AnalogX modules to operate on the same CAN network. (jumper configurable)

Source Code

Source code for AnalogX available here: https://github.com/autosportlabs/analogx

Wiring

Power and CAN

Pin 1 is on left when facing board connector

Pin	Assignment	Notes
1	9-15v Power	Connect this to switched ignition power. 0.25A max consumption.
2	CAN High
3	CAN Low
4	Ground

Sensor connections

Pin 1 is on left when facing board connector

Pin	Assignment	Notes
1	Analog 4 input	0-5v input
2	Analog 3 input	0-5v input
3	Analog 2 input	0-5v input
4	Analog 1 input	0-5v input
5	Voltage reference output (for powering sensors)	5v @ 0.5A
6	Ground reference

CAN termination

AnalogX is terminated by default. You can disable termination by carefully scratching the bridge on the CAN TERM pad on the bottom of the AnalogX circuit board.

• Note: Use a razor or very fine tipped screwdriver to break the bridge on the pad, scraping towards the outside of the circuit board. To re-enable the bridge, solder across the pads using a low wattage (15-30W) soldering iron to prevent damage to the pads.

Installation

AnalogX was specifically designed to fit right into your wiring harness for a streamlined, efficient and lightweight installation. Use the included 1" shrink tubing to encase and protect the unit when you are ready to integrate it with your harness.

AnalogX CAN bus API

Overview

The CAN bus API provides the configuration and control interface for AnalogX

CAN base ID

CAN base ID is 0xE4600 (935424)

Adjusting Base ID

The base address is determined by the state of the ADR1 and ADR2 jumpers. By default, the jumpers are closed (bridged); the jumper can be opened by cutting the trace between the pads. To re-close the jumper, add a small amount of solder to bridge the gap between the pads you want to close.

• Opening the jumper ADR1 will add 256 to the base ID
• Opening the jumper ADR2 will add 512 to the base ID.

The combination of jumper settings will allow up to 4 AnalogX units to coexist on the same CAN bus.

ADR2 Jumper	ADR1 Jumper	Address
Closed	Closed	0xE4600 (935424)
Closed	Open	0xE4700 (935680)
Open	Closed	0xE4800 (935936)
Open	Open	0xE4900 (936192)

CAN Baud rate

500K and 1MB rates are supported.

500K is enabled by default; cut the jumper labeled BAUD on the bottom of AnalogX to enable 1MB rate.

CAN Messages

Announcement

The announcement message is broadcast by the AnalogX upon power up.

Address

CAN ID: Base + 0

Offset	What	Value
0	Channel Count	Total number of channels on device
1	Reserved
2	Reserved
3	Reserved
4	Reserved
5	Major Version	Firmware Major Version Number
6	Minor Version	Firmware Minor Version Number
7	Patch Version	Firmware Patch version number

Configuration Group 1

Configures options for AnalogX.

Send this message to AnalogX to configure runtime settings.

• Note: Settings are volatile and are not persisted across power cycles.

Address

CAN ID: Base + 3

Offset	What	Value
0	Sample Rate	Rate to report sensor values ( 1 - 255Hz). Default sample rate is 50Hz.
1	Reserved
2	Reserved
3	Reserved
4	Reserved
5	Reserved
6	Reserved
7	Reserved

Statistics

Broadcast by AnalogX every 1 second.

Address

CAN ID: Base + 2

Offset	What	Value
0	Current Sample Rate	1 - 255Hz
1	Reserved
2	Reserved
3	Reserved
4	Reserved
5	Major Version	Firmware Major Version Number
6	Minor Version	Firmware Minor Version Number
7	Patch Version	Firmware Patch version number

Sample Broadcast

Sample Broadcast for Analog inputs. The samples are broadcast based on the configured sample rate (default is 50Hz)

Scaling and Data format

• Scaling: 0-5000mV
• Data format: Little Endian

Address

• CAN ID: Base + 20

Offset	What	Value
0	Channel 1, low byte
1	Channel 1, high byte
2	Channel 2, low byte
3	Channel 2, high byte
4	Channel 3, low byte
5	Channel 3, high byte
6	Channel 4, low byte
7	Channel 4, high byte